Contributed by Mike Drew (md) CT Member #1292
What do you think of
this camshaft? I hear this all the time. On every performance board on the net
you’ll see this question. I’ve asked it myself. Why? Because it’s a mystic art
that only very few really understand. I’ll be the first to admit that I don’t
have it down.
It’s my intent to at
least give the reader of this article a basic understanding of what a camshaft
is, what it does, the effects it has on an engine and how it does it. You will
at least understand cam theory and what all the cam lingo means so you talk cams
with your buds. I will get into cam selection in a different article. This one
will be long enough and quite boring to those of you who already know the
basics.
What is a camshaft?
It’s the brain of the engine. It regulates the amount of fuel/air mixture that
the engine can pull in and push out. It’s that simple. The amount of fuel the
engine can efectively and eficiently burn and get rid of, will dictate the power
the engine will generate. Not only that, but the cam will dictate where the peak
power happens and how flat the power curves will be. That’s why it’s so crucial
to select the right cam for every engine built. The wrong cam will destroy the
engine’s potential for power no matter how much money you invest in the rest of
the build.
Before I go any
further on cams, we need to look at the piston as it pumps up and down and what
the valves are doing.
After the fuel/air
mixture is ignited, the expansion of the burning gases will be complete prior to
the piston reaching BDC, but there will still be pressure contained in the
cylinder. When the exhaust valve starts to open prior to the piston reaching
BDC, some of the pressure in the cylinder will flow past the exhaust valve into
the head’s exhaust port. As the piston starts its’ travel back up the cylinder,
the piston forces the remaining gasses in the cylinder out through the exhaust
port. The velocity of the exhaust gasses flowing past the valve into the port
creates a negative pressure (vacuum) in the combustion chamber (it’s the same
principle as blowing across the top of a straw in a cup of water. Water will
flow up the straw). Prior to the piston reaching TDC, the intake valve starts to
open. The previously created vacuum in the combustion chamber will draw fresh
air/fuel mixture into the combustion chamber and some will even escape into the
exhaust port. This will ensure that all of the spent gasses are removed from the
combustion chamber. This process is called "scavenging". When the piston
reaches TDC and starts its’ travel back down the cylinder, the exhaust valve
will go fully closed.
The point in the
cycle where the intake valve opens is very important. If the intake valve opens
too late in the cycle, the initial amount of fuel/air mixture draw into the
combustion chamber is reduced and spent gasses will not be effectively flushed
from the chamber. If the intake valve opens too early in the cycle, vacuum will
be reduced and exhaust gasses will be forced into the intake manifold. When
exhaust gasses are forced into the intake manifold, vacuum is adversely affected
and the intake runners will soot up. This effect is called
"reversion".
The point where the
exhaust valve goes fully shut is also important. If the exhaust valve closes too
late in the cycle, the combustion chamber will be "over-scavenged". This will
cause an excessive amount of fuel/air mixture to escape into the exhaust port
because the intake valve is still partially open. If the exhaust valve closes
too soon, the scavenging effect will be reduced, trapping exhaust gasses in the
combustion chamber.
As you can see, valve
overlap is a touchy time frame in the piston’s travel. Cam grinders have spent
countless hours of research trying to get it just right.
Continuing the
piston’s trip through the overlap phase and back down the cylinder for the
intake stroke, the intake valve will go fully open and start to shut. After the
piston reaches BDC and starts its’ way back up the cylinder for the compression
stroke, the intake valve will go closed. The point that the intake valve goes
closed has a large effect on cylinder pressure. When the piston is traveling
back up the cylinder, it will force some of the fuel/air mixture past the still
open intake valve into the intake port. When the intake valve closes early in
the cycle, more fuel/air mixture will be trapped in the cylinder and more
cylinder pressure will be created. If the intake valve closes later in the
cycle, some of the fuel/air mixture will be forced past the intake valve into
the intake port, which will reduce cylinder pressure.
While valve overlap
is ground into the cam and can not be changed, the point during the piston’s
travel that the intake valve closes can be changed. This is called "valve
timing" which is not to be confused with ignition timing. It is also
referred as "cam phasing" or "degreeing". When you here the phrase
"advance/retard the cam", it simply means to change the position of the intake
valve closing point. To advance the cam, you are closing the intake valve
earlier in the cycle and retarding the cam will shut the intake valve later in
the cycle. Now, before you get all excited and fired up to advance your cam, you
need to remember that the intake opening, exhaust opening and exhaust closing
points will also be advanced. I’ll cover cam timing in more detail
latter.
Lobe Separation Angle (LSA) is also called Lobe Center Angle (LCA). This term is often confused with Lobe Centerline, which I’ll address later. The best way that I can describe LSA is to imagine yourself holding a cam in front of you looking at either end of it. Now cut off the journal so you can look directly at the intake and exhaust lobes. You will notice that the bottom of the lobes closest to each other, actually overlap. Remember valve overlap that we’ve already discussed? Now find the center of each lobe at their highest points. Draw a straight line from these points to the center of the cam. The angle these two lines create is the LSA. The angle is expressed in degrees of angle. If you move the lobes closer to each other, the LSA gets smaller/tighter and the overlap is increased. When looking at different cam profiles for an engine, you will always (almost always) see the LSA listed. While this is a very important consideration, the valve overlap is often forgotten. A profile with a tight LSA will also have more overlap and this is what you should be thinking about when picking a cam, but that’s for a different article.
I mentioned that the
cam’s Lobe Centerline is often confused with LSA/LCA. I’ll try to explain
LC now. Remember when I was talking about cam timing and the intake
valve’s closing point? This is the cam’s Lobe Centerline. It is the intake
lobe’s center (at its’ highest point) position in relation to the position of
the piston at TDC of the intake stroke. The LC is expressed in a measurement of
degrees like LSA is. It is usually with 4 degrees of the LSA designation, so it
is often confused. When the piston is at TDC intake stroke, the intake lobe will
be pushing the lifter up, opening the intake valve. The center of the intake
lobe will be around 106 degrees before the piston is at TDC, or the piston’s
position of 0 degrees. I’ll try to clarify that last sentence a little. For
every two revolutions that the crankshaft makes, the cam will rotate once. All
measurements of degrees are actually "crank degrees". One full crank revolution
is 360 degrees. When the piston is at TDC, piston position is 0 crank degree and
when it is at BDC, piston position is 180 crank degrees. When the piston is at
approximately 106 degrees past TDC intake stroke, the intake lobe will be
straight up and the intake valve will be fully open. Cams will come with a
recommended centerline position from the manufacture. The one in this example is
installed on a 106 Lobe Centerline. When a cam is advanced or retarded, the Lobe
Centerline is changed. If we were to advance this cam 4 degrees, we would
install it at 102 degree Lobe Centerline and 110 degree Lobe Centerline if we
retarded the cam 4 degrees. I mentioned earlier that advancing the cam will
increase cylinder pressure. It will to a point. When the cam is advanced, the
intake valve will open earlier during the exhaust stroke and the exhaust valve
will shut earlier during the intake stroke. If the cam is advanced too far,
reversion will occur and the exhaust gasses will not be adequately scavenged.
Four degrees advance is usually the most that you can safely advance a cam
beyond the manufacture’s recommended LC. When the cam is retarded, cylinder
pressure will be reduced but the scavenging process is increased. If you are
experiencing pre-detonation, retarding the cam will help. It also has a tendency
to move peak hp to a higher rpm. Again, care should be taken when changing cam
timing. Another consideration when playing with cam timing is piston to valve
clearance. When you change the valve events (timing), the clearances will change
and should be checked.
Since we talking
degrees, I might as well cover duration. Duration is the amount of time
that the valve is open in relation to crankshaft rotation. It is expressed in
crankshaft degrees. If we have a cam with a duration of 300 degrees, the valve
will be open for 300 degrees of crankshaft rotation. There are two methods used
to describe duration. Seat-to-seat or Advertised duration and
at .050" duration. The advertised duration is the measurement from the
very beginning to the very end of the lobe ramps. It is difficult to get an
accurate measurement using advertised duration. Theoretically, you should be
able to find zero lift of the lobe ramps, but it is harder than it sounds. To
simplify this method, cam grinders pick an arbitrary number unique to
themselves. It could be anywhere from .002" lift to .008" lift. Because cam
grinders wont get together and give us consistent advertised duration lift
points, they came up with a standardized method of @.050" lift. When the lobe is
at .050" lift, the duration starts and ends when the lobe is at .050" lift on
the other side of the lobe. When comparing cam profiles, it’s best to use the
.050" duration numbers.
Duration is probably
the most important aspect of a cam’s profile to pin down when selecting a cam.
Cubic inch displacement, cylinder head characteristics, EFI, NOS, aspiration,
compression, drive train, vehicle application and weight, desired peak power,
desired engine operating rpm…….etc are all factors to consider when picking a
cam. I’ve found that it’s usually a task best left to the cam grinder to make.
I’m not going to get into cam selection in this article, but I should talk a bit
about the effects that duration has on an engine.
LSA for a performance
ground cam is typically between 106-114 degrees. Sometimes even less than 106 is
ground for stroker engines. When duration is increased and LSA is constant, the
valve overlap is increased. When overlap is increased, vacuum is lower, cylinder
pressure is reduced and reversion is increased. These are all undesirable traits
for low end and midrange torque. You need cylinder pressure and vacuum for low
end torque. Unfortunately, we cant have our cake and eat it too. For high rpm
power, duration must be increased but we cant widen the LSA or the valve events
will be occurring during wrong points in the piston’s travel. As piston speed is
increased, the time that the cylinder can adequately fill and evacuate is
drastically reduced. To compensate for this, we must increase the time that the
intake valve is open to admit more fuel/air mixture, and the exhaust valve must
be open longer for exhaust gas evacuation. The only way to do this, is to
increase duration and lift. We are limited to the amount of lift because the
lobe flanks/ramps have to spread out or the lifter will not ride up and down the
lobe properly. Roller lifters help because they will transverse up a much
sharper lobe flank than a flat tappet lifter, but there’s still a limit for them
as well. A very aggressive profile is also hard on the entire valve train and
camshaft.
Lift is the
total height of the lobe. It is a measurement that is described in inches. A
lobe lift of .500" is ½". To get the total valve lift, we simply multiply the
lobe lift by the rocker arm ratio. A lobe lift of .500" and a rocker arm ratio
of 1.5 would give us a total valve lift of .750". If we used rocker arms with a
1.6 ratio, our total valve lift would be .800". When looking at cam profiles,
the lift listed is typically total valve lift using 1.5 rockers. If you want to
know what it would be with 1.6 rockers, simply divide the lift by 1.5 then
multiply the sum by 1.6. .750 / 1.5=.500 X 1.6=.800
Cams lobes are ground
either with either a symmetrical or asymmetrical profile. A
symmetrical profile is a lobe that has mirrored opening and closing
ramps/flanks. If you were to cut the lobe in half, both halves would be
identical to each other. An asymmetrical profile will have different opening and
closing ramps/flanks. Depending on the grind, one ramp will be more aggressive
than the other. Cam grinders have found that the speed in which the valve opens
and closes can greatly affect performance. Typically, the closing ramp will not
be as aggressive as the opening ramp on asymmetrical grinds. This will prevent
the valve from bouncing off the valve seat when closing.
As the cam rotates
and the lifter makes the transition from the cam’s base circle to the opening
flank, a ramp is ground into the base of the lobe on better cam profiles. The
ramp provides a gentle transition from base circle to the flank. Ramps were
first used for mechanical lifters that ran with a lot of lash. Picture a lifter
riding on the cam’s base circle with .012" of free play (lash). As the cam
rotates and the lifter hits the flank, the lash it taken up immediately causing
a shock to the lobe and a noticeable tap when the rocker arm hits the valve stem
tip. The ramp will allow the lifter to ride up on the lobe flank gently. As the
lifter is traveling down the closing side of the lobe, another ramp is used to
have the same effect on the lifter prior to making the transition from flank to
the base circle. What many people don’t realize, is hydraulic lifters need this
same gentle transition. When a hydraulic lifter makes the transition from the
base circle to the flank, the initial shock will compress the spring in the
lifter affecting total valve lift and duration. The opening and closing ramps
reduce these initial and exiting shocks. Not all cams are ground with transition
ramps and even fewer have closing ramps at all.
To aid the engine to
effectively evacuate the exhaust gasses, dual pattern cams are used. A dual
pattern cam will have a different lift and duration between the intake and
exhaust lobes. Small Block Chevy’s for example, have pore exhaust ports that
needs a little help evacuating exhaust gasses. A little more duration and lift
on the exhaust lobe will give the engine more time to expel the exhaust
gasses.
If you’ve made it
this far, I hope your not more confused than before you started. I have a
tendency to ramble when I get talking about hottrodding. I’m in the process of
writing another article geared towards cam selection. Hopefully it wont be as
boring as this one was for you.
Michael
Drew, (AKA md)